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CAPABILITIES

OPEN DIE FORGING

Providing strong, reliable parts - Made in America

EQUIPMENT AND CAPABILITIES

NAF’s 10,120 ton (90MN) open die forging press is one of the greatest tonnage, fastest acting and most reliable presses in the Americas. The press opening has 236 inches (6 meters) of vertical daylight and 197 inches (five meters) between the columns. The stroke is 122 inches (3.1 meters). The press is serviced by a 220 ton railbound manipulator, a 110 ton mobile manipulator and a 253 ton overhead crane.


The existing, internally designed and built 4,500 ton (40 MN) sister press is serviced by multiple 50 ton mobile manipulators. This press has been operational since 1998 and was fully rebuilt in 2013. During its operation, NAF has averaged forging more than 100,000 ingot tons per year making it one of the most productive presses in the U.S. and possibly the world. This is a testament to both the skill of the NAF forging crews and the maintenance staff that maximizes the press uptime.

253 ton and other overhead cranes

220 ton railbound manipulator

110 ton mobile manipulator

50 ton mobile manipulators

4,500 ton (40 MN) open die forging press

10,120 ton (90 MN) open die forging press

Full supply chain distance

Full supply chain distance

Full supply chain distance

Full supply chain distance

Full supply chain distance

In the press complex there are box type forge heating furnaces and large car bottom furnace redundancies that employ the latest regenerative burner technology. Continue to the Heat Treatment section to learn more!

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FORGING

CAPABILITIES

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FORGING

PROCESS

THE PROCESS

Open die forging is a manufacturing process where heated metal is shaped and densified by applying great hydraulic pressure to the part between a top and bottom die. Compared to other metalworking processes, like castings, fabrications or weldments, the forging process inherently produces stronger parts by achieving contoured grain flow, fine grain size and by consolidating porosity in the part.

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North American Forgemasters (NAF) is a 50-50 joint venture between Scot Forge and Ellwood Group, Inc. As an open die forge facility, NAF produces billet stock, solid and hollow preforms and custom forged shapes in sizes up to 440,000 lbs. Located in western Pennsylvania in New Castle, NAF serves as the only fully integrated manufacturer of open die forgings in the Western Hemisphere. From steel making to finish machining, NAF represents American manufacturing at its finest.

CONTACT US

Phone: 724-658-4703
Email: nafsales@naforgemasters.com
Address: 710 Moravia Street,
New Castle, PA 16101

Have a question or need a RFQ? Feel free to reach out to one of our team members personally. We'll get an answer for you as soon as possible!

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